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Process & Video Analytics

Turn a live camera feed into a quality report

A camera watches your process — grain flowing over a tray, product moving under a light source, material passing through a line. AI analyses the live stream in real time and outputs grades, defect classifications, and batch reports automatically.

AI vision analysing grain quality from a live video stream
Not part inspection — process inspection

The camera watches the process, not a single part

Traditional machine vision looks at one part at a time — present or absent, pass or fail. Process & Video Analytics is different: the camera watches a continuous stream of material or an ongoing operation, and the AI produces analytics from everything it sees across time.

In the rice mill application, for instance, a camera mounted above a vibrating tray tracks every grain as it passes — measuring length, width, chalkiness, and colour on each one, classifying it as whole, broken, chalky, or discoloured, and generating a graded batch report at the end of the run. The mill operator gets objective quality data from every sample, not just a technician's estimate from a handful.

How it works

From live feed to quality report in real time

01

Camera watches the process

A camera is positioned over the material stream or production operation — grains on a vibrating tray, product moving under a light source, or a line being assembled.

02

AI analyses every frame

Deep learning models process the live feed in real time — detecting, segmenting, and classifying each unit or event as it appears, at the throughput the process runs at.

03

Analytics surface instantly

Quality grades, defect counts, and pass/fail verdicts are available immediately — on screen, fed to an MES, or compiled into a report — without waiting for a manual tally.

Capabilities

What this solution delivers

Live stream analysis

Processes continuous video from cameras watching flowing material or live production operations — generating per-frame analytics at industrial throughput without stopping the line.

Multi-class quality grading

Classifies material attributes — grade, defect type, dimension, colour — on every unit as it appears in the frame. No sampling, no manual scoring, no subjective variance between operators.

Automated batch reporting

Generates per-batch, per-machine, and shift-level quality reports automatically — replacing manual inspection records with objective, timestamped data tied to every run.

Typical applications

Where it's used

Grain & seed quality grading
Food & agriculture material inspection
Pharmaceutical process monitoring
Packaging integrity & fill-level checks
Production line compliance monitoring
Real-time quality dashboards & MES integration

Have a similar application?

Send us your part and inspection goal — we’ll share the most relevant note and a feasibility view.