
Metal Surface Defect Detection: From Manual Visual Inspection to AI Vision
A surface crack on a bearing roller. A lap on a cold-rolled strip. Scale pressed into a hot-worked pipe. These are not cosmetic nuisances — they are failure modes…

A surface crack on a bearing roller. A lap on a cold-rolled strip. Scale pressed into a hot-worked pipe. These are not cosmetic nuisances — they are failure modes…

Most factories already have cameras. Dozens of them. Yet the average plant head reviewing a shift report still relies on incident logs, manual headcounts, and…

Revolutionize paint shop quality control with machine vision at Qualitas Technologies. Precision inspection of primer coats ensures flawless finishes. Elevate your…

Problem - Inaccuracy in defect detect... The danger of getting a cut... speed of the production is high and the minimum defect size...

A vision system can be deployed across the production line to ensure the sockets with missing screws route to rejection bins.

CUSTOMER REQUIREMENT To Acquire the best possible images of the manufactured aerospace parts with varying sizes (77mm to 110mm) like Latc...

In this case, the client has a vision system installed in the inspection station and deployed 3-4 inspectors at the end of the line to validate the results. The inspection accuracy is lower than…

To prepare a database of all the poles installed, a manual inspection needs to be carried out. However, there have been inconsistencies in...

Casting bath fitting products are used to connect different components to control the water flow. They are manufactured with the help of die-cast to mold…

What are conveyor chains and why are they important? The conveyor chains are used to drive the conveyor belts. These chains are subjected to varying load…

The company commenced in the year 1950. It has provided filling solutions to multiple giant market players. In the year 2020, the company produced 67.7…

The client requires a highly accurate automated vision inspection system to identify the automotive parts in order to reduce/eliminate the mismatch of the parts.

In the process of coke production, the coke is charged into the oven using a charging car. The oven is closed after feeding the coal into the oven.

The client is a manufacturer of innovative hi-tech products to solve real-world problems. They manufacture steel wires. These steel wires are used for multiple applications. Steel wire is used…

The client is a leading steel manufacturer and has a presence across more than 10 countries. They produce a substitute product of rebars used for reinforcement in…

Our client caters to the full-service line of Industrial Automation needs of Indian & ASEAN manufacturing industries. Our core focus is to be a system…

With over 1500+ employees, our client is the largest manufacturer of precision-bearing cages in the organized sector in India in terms of capacity and operations and…

The client has an impactful presence in the market from the past 70 years. The company originated in New York and contributes massive market share in…

The client is the industry leader, providing top-quality closure panel solutions to the automotive industry. To provide a complete turn-key solution, they offer a fully…

The client is a German-based multinational engineering and technology company. The company is a leading supplier of abrasive and tools abrasive discs, abrasive wheels, etc. The grinding discs are made…

The client stands out in filtration products. Manufacturers of more than 1500 unique products like oil, air, fuel, coolant, and hydraulic filters, they are one of the largest exporters and…

Our client is an innovative and diversified global supplier of quality products, trusted brands, and creative solutions to manufacturers of automotive, light commercial, heavy-duty and off-highway…

The client is an international pharmaceutical and laboratory equipment supplier. One of the products they supply is protein filters. These filters are designed to filter a wide range…

The client is an Italian manufacturer of branded chocolate and confectionery products. The operations of the company are spread across multiple countries. The organization has been…

Our client is an ISO 9001-2008 company certified by TUV Nord, engaged in offering innovative automation solutions in the engineering field for the last 8 years. They have experienced…

The client is a manufacturer of metal sheets. One of its key products is the bimetallic strips. These strips are used to convert temperature fluctuations into mechanical displacement.…

For more than 90 years, our client has been making sustainable progress possible and driving positive change on every continent. Customers turn to them to help them develop infrastructure, energy…

The client is a German-based multinational engineering and technology company. Leading manufacturers of automotive parts through die-casting, are more than a billion-dollar company.…

The client is a leading innovator, manufacturer, and supplier of bearing. The headquarters of the company is in Mumbai, India.

Our client is an independent system integrator dedicated to helping customers increase their productivity. They offer solutions for industrial automation, from simulation to installation.

Our client is a German-based multinational engineering and technology company and was founded in the late 1800s. The company manufactures multiple industry parts and supplies for…

Our client was formed in 1926. They are one of the biggest producers of premium cars and the world’s biggest manufacturer of commercial vehicles with a…

Our client was established in 1962 and started operations in India from 1930 to providing warranty and after-sales service to many of the imported vehicles which carried their parts.…

Our client offers turnkey industrial Automation systems and solutions with Industrial Robots. With its passion for excellence and concentrated focus on customer requirements, it has…

The client is one of the leading manufacturers of automotive parts. They manufacture motion transmission parts. Gears are used to transmit torque from one element to another. These can be…

The client is a front-line automotive components manufacturer, specializing in the production of piston rings in high carbon high alloy steels and nodular iron. Piston rings maintain gas…

The client manufactures and assembles automotive parts like gearbox, engine, clutch, etc. A gasket is a mechanical seal that fills the space between two or more mating surfaces, generally…

The client is a leading company in the packaging industry. With seven different plants, they provide packaging solutions to various industries. Bottle caps are one of their products used in…

Being a leading company in packaging and supply, the client provides flexible packaging solutions to customers across the world, maximizing value for all stakeholders. Corrugated boxes are…

The client manufactures plastic molded containers to provide the highest quality of packaging solutions. Food packaging solutions are one of their key scope of business. High standards in…

The client manufactures and assembles automotive parts like gearbox, engine, clutch, etc. A gasket is a mechanical seal that fills the space between two or more mating surfaces, generally…

The client is the industry leader, providing top-quality closure panel solutions to the automotive industry. To provide a complete turn-key solution, they offer a fully integrated…

Our client is one of the finest Technologies in the world in Needle Bearing manufacturing. They became associated with India’s most progressive business group in the field in the year 200.…

Our client has been making sustainable progress possible and driving positive change on every continent. Customers turn to them to help them develop infrastructure, energy, and natural resource…

Inaccuracy in identifying chamfer on the rings as the dimensions are very small causes false acceptance. Identifying chamfer on the piston rings is detailed…

To ensure compliance with the set standards of bearings and discard any defective bearings, a proper bearing inspection procedure is crucial.

The client is a leading automobile manufacturing company. They manufacture and assemble motor vehicle engines. Having a major share in the automotive market they are one of the biggest players.…

Since their inception in 1986, with over 1700 employees, our client is the largest manufacturer of precision bearing cages in the organized sector in India in terms…

Our client is a specialist engineering services & solutions company servicing clients across a range of engineering segments helping improve their engineering…

Our client operates globally with a well-balanced and diversified portfolio. The company holds leading positions with its three business units in both industrial…

Our client is a leading company in the automotive industry. Its footprint stretches over a wide range of industries, spanning automobiles (two-wheelers manufacturer…

Since our client is a manufacturer of gear motors, drive systems, planetary gearboxes and inverters for industrial automation, they required a machine vision system…

AI has been a revolutionary invention for various industries, but more so for the logistics and transport industry. AI in manufacturing plays a significant role in…

Machine Vision Camera is the latest technological marvel that analyzes and verifies even the smallest details. The camera has evolved from pin-hole boxes to…

The automobile industry has always been at the leading edge of innovation be it automated production processes, autonomous driving, or usage of IoT and AI to…

Machine vision technology has been making significant advances in the food and beverage sector. For a long time, this industry has been a user of machine vision equipment. The industry has been…

The pharmaceutical industry was one of the earliest adopters of machine vision, as the incentives to guarantee product integrity and safety have always been…

The global plastic market size was valued at USD 568.9 billion in 2019 and is expected to grow at a compound annual growth rate (CAGR) of 3.2% from 2020 to 2027.…

Within the past few years, Machine Vision has gained massive popularity in dynamic industries such as retail and manufacturing. These industries are leveraging the…

The pharmaceutical industry was one of the earliest adopters of machine vision, as the incentives to guarantee product integrity and safety...

Machine vision is playing an integral role in the ever-evolving food and beverage industry, helping introduce efficiency, quality, and safety.

The automobile industry is highly automated for mass production, with strict quality requirements and a high degree of cost sensitivity.

The automotive industry shares a huge market in the manufacturing sector in many developed and developing countries, and manufacturing production has been steadily…

Qualitas has developed an automated taper roller inspection machine, which inspects rollers at a high speed. Tapered roller bearings have tapered inner and outer ring raceways which are designed to…

Qualitas is excited to announce a distribution partnership with Neousys Technologies to bring Neousys ' latest industrial PCs to the Indian market. Here at Qualitas we have always been on the lookout…

Quality Control Process in the Food Industry is usually divided into two segments. The primary quality checks are done on the product itself (biscuits, beverages,…
Talk to our vision engineers about automating inspection for your parts and tolerances.