SURFACE INSPECTION OF GEAR TEETH

By August 13, 2021Use Cases

SURFACE INSPECTION OF GEAR TEETH

Our client caters to the full-service line of Industrial Automation needs of Indian & ASEAN manufacturing industries. Our core focus is to be a system integrator and play a pivotal role in Industrial Automation. They provide complete, end-to-end Industrial Automation Solutions that enable companies in the discrete manufacturing sector to be automated, digitized, and smart. Gear teeth are meshed with another toothed part to transmit torque. Geared devices can change the speed, torque, and direction of a power source

PROBLEMS

  • Defects like poor surface finish, uneven surface, deep scratches, cracks, etc, introduced while gear hobbing are being falsely accepted during the inspection
  • Inspection of all the surfaces of the gears is not possible and hence only the flank surfaces, which are 90 degrees apart are being inspected
  • Production rate is way ahead of inspection cycle time causing a large number of defective pieces are being accepted without inspection

CLIENT REQUIREMENTS

  • To automate the inspection process of gear teeth surface to reduce/eliminate the false acceptance rate
  • More than 100 types of gears have to be inspected
  • Inspect a higher number of gears with high accuracy

For more details, please download the use case

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