Gear teeth counting machine

Our client is a family run company with global presence and they’ve been in the market for over 6 decades with almost 5000 employees. Their three Business units are,

  1. Discrete Manufacturing & Process Industries,
  2. Mechatronic & Motion Systems and
  3. Mobile & Wind Industries.

Problems Faced By Our Client :

Since our client is a manufacturer of gear motors, drive systems, planetary gearboxes and inverters for industrial automation, they required a machine vision system that can count the number of teeth available on the machine gears and classify the gears based on the number of teeth. Counting the teeth of gears was important because of their vital role in generating the required torque. The diameter of the gears and patterns of the teeth varied over a wide range based on shape, teeth height, thickness etc., hence, in order to curtail the time consumption and most importantly achieve accuracy, automation of the system was a must.

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