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Machine Vision

Many key tasks in the manufacture of products like inspection, orientation, identification, and assembly require the use of visual techniques. Human vision and response, however, can be slow and tend to be error-prone either due to boredom or fatigue. Replacing human inspection with machine vision can go far in automating factory operation, but implementers need to carefully match machine vision options with application requirements.

The idea of using computer vision technology to solve industrial automation tasks was the founding idea behind Qualitas Technologies. Machine Vision is a multidisciplinary field requiring expertise in Physics, Electronics, Software and Mechanical Engineering. That’s the expertise Qualitas has developed over the years. With specialized teams in each of these disciplines we’re able to bring together solutions that breaks into cutting edge technology. Our expertise lies in defining well thought out processes starting from requirement analysis all the way to installing the final solution that integrates with any existing automation sub-system:

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Automotive Sensor Defects Detected by Vision

Using a rotary turntable and a dual Camera system allows
pressure sensors to be inspected at rates of up to 5,000 per day

This expertise has what has lead us to gain recognition in the international community. For instance take a look at one of our solutions published by the leading industry magazine (Vision Systems Design) Our processes are well defined to ensure the highest quality system designed at the lowest cost with indigenously developed technology. Wherever required we import the highest quality of components which are also available as individual Machine Vision Components. With partnerships with the leaders in Machine Vision we’re able to source technology and products.

As a system integrator we choose what’s best for the client and do not “push” any product from any brand thus making us one very competitive with our price:performance ratio. We specialize in complex high speed systems that demand a very high level of expertise. With optimum level of vision hardware component inventory and highly equipped lab, our engineers develop workable solution which reduces rework cost and machine down time at field after deployment.

Our Partners for Machine Vision solutions

Hear what our clients have to say about Qualitas and the work that we have done for them:

  • “It gives us great pleasure to inform you that pellet length measurement system supplied by Qualitas Technologies is working very satisfactorily. We really appreciate the innovative solution of using the two line scan cameras for our high resolution requirement over a wide field of view. With the system supplied by you, we are able to do online measurement of 300 pellets with 100 micron accuracy in few seconds. Thanks for supplying the excellent system and offering your support all the time. Wishing you all the best for your future endeavours and looking forward to working with you on more interesting and challenging problems.”

    Sanjeev Sharma
    Sanjeev Sharma Scientific Officer, Bhabha Atomic Research Centre

Process Flow at Qualitas

We at Qualitas believe that it is crucial that our customers understand the process involved in providing
the perfect solution. 
From the analysis to the installation stage, here is a step by step guide to the process flow:

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